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Floriske.nl's 2DOF Playseat GT Wiper motor Project

Community DIY motion simulator projects with X-Simulator. Share your projects with reproduction hints and learn from others. No commercial projects. - Gemeinnützige DIY Bewegungssimulatoren Projekte mit X-Simulator. Präsentiert hier eure Fortschritte inklusive Nachbau Tips und lernt von anderen. Keine kommerziellen Projekte.
on 08.02.2012, 15:08

Floriske.nl's 2DOF Playseat GT Wiper motor Project

Postby floriske.nl on 08.02.2012, 15:08

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After a lot of reading and contact with YoBuddy (thx m8!) it is time to start a topic for my first Sim project.

Since it's my first project it'll most likely go paired with a lot of trial and error and thus I'm going to take my time for it which might result in less frequent updates, but I wanna do it right the first time.

As the title says, the project will be based on the Playseat GT which I bought at about half price and was used only once for a photoshoot:

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I want to build a simple platform out of birch plywood (reckon 15 or 18mm) which holds the complete structure, here's a first rough sketch (top view):

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The seat arrived yesterday and I'm working out orders for other hardware atm.

Fortunatelly YoBuddy had an unused Pololu Dual VNH2SP30 Motor Driver Carrier and a AMC 1.5~EZ v1.0 PCB lying around which he was willing to sell me for a very fair price. With that the controls are settled.

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For the motors at first I have been looking at some cheap (€ 55,-) winch motors:

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They do about 1A/7,5KG and since the Pololu driver can handle 14A/channel continuously this would result in a max continuous load per motor of 105Kg which should be more than enough.

Problem is that the supplier doesn't know the RPM of the motor only that they do 3.2m/min and thus I don't know if they are suitable.

For that reason I decided not to order them and go for wiper motors at first. Currently I'm still trying to find a matched pair of the right type that is usable (if anyone has any suggestions ......).

So far for the first post, I'll keep you updated!
Last edited by floriske.nl on 12.07.2012, 12:47, edited 4 times in total.
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on 08.02.2012, 16:21
Re: Floriske.nl's 2DOF Playseat GT Wiper motor Project

Postby yobuddy on 08.02.2012, 16:21

Log ago before I knew about X-Sim I used a phidgets board and some relays to make a single speed axis out of a winch motor.

I took the cable off the wheel and cut the cable wheel down to 1" and then screwed it back together with a belt on it. (So it’s only 1” wide instead of 5 or so)
The rpm I found didn’t really matter because you could always put different size belt pulley on the end.

Smaller for faster and bigger for slower.

The trick is to find one that goes the same speed in bother directions thou.

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on 08.02.2012, 16:31
Re: Floriske.nl's 2DOF Playseat GT Wiper motor Project

Postby floriske.nl on 08.02.2012, 16:31

I want to start out as simple as possible, so without having to calculate/create gear ratios etc.

That's why I chose to go the wiper motor way at first. Eventhough it's still hard to find the right ones regarding amperage, equal speed in 2 directions etc.
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on 13.02.2012, 19:09
Re: Floriske.nl's 2DOF Playseat GT Wiper motor Project

Postby floriske.nl on 13.02.2012, 19:09

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Made some minor progress on my project.

First of all, a friend of min is a classic Opel/Vauxhall enthousiast and he told me he has about 10 to 15 wiper motors lying around.
He's gonna scavage two of the same type so for now that's settled (hopefully they are powerfull enough).

Next I've mounted the Playseat GT in our attic with my xbox wheel on it for determining the optimal seating position:

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(the computer in the back is one I got for free (Celeron D 2.66MHz) and has a serial port. This will be my Profiler system.

First thing I noticed is that the seat is quite upright and decided I wanted to tilt it backwards a litte.
So I made some simple aluminum bushes, wrapped in heatshrink to give them a nice black rubbery look:

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at first I made the bushes in such length that I could still use the original bolts, but this didn't result in a large enough angle to my likings, so I bought some longer hex bolts and made the bushes about 2,5x longer.

This results in a comfortable seating position (sorry for the somewhat blurry pic):

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Next step is finding the balance point, for this I informed at Fanatec what the CSR wheel, CSR elite pedals and CSR shifters wheigh, since that is the setup I'm planning to buy for the sim.

Guess I'll be using small beer crates instead of the pedals and wheel since a crate weight approx 1kg and a bottle about 0,5kg ;) that way I can simulate the weight of the actual product quite easilly. (yeah I know: it's weird to know these weights by hard, but I've used this method before, that's why :cheers: ).

Now let's hope YoBuddy's package will arrive soon as well as the components so I can start building and testing the AMC.

I'll keep you posted!
Last edited by floriske.nl on 12.07.2012, 12:48, edited 4 times in total.
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on 15.02.2012, 16:59
Re: Floriske.nl's 2DOF Playseat GT Wiper motor Project

Postby floriske.nl on 15.02.2012, 16:59

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Just a tiny little status update: Managed to geld hold of two brand new Pololu JRK 12V12's for $ 140,- including shipping today :D

So now, when YoBuddy's package arrives, I have electronics for controlling 4 motors (will still start with 2 though)

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Last edited by floriske.nl on 12.07.2012, 12:48, edited 4 times in total.
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on 15.02.2012, 17:14
Re: Floriske.nl's 2DOF Playseat GT Wiper motor Project

Postby adgun on 15.02.2012, 17:14

de jrk's geven je software matig wel meer controle over de simulator ,in mijn ogen de simpelste en beste keus
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on 17.02.2012, 17:44
Anybody own a Fanatec CSR Wheel with Elite pedals?

Postby floriske.nl on 17.02.2012, 17:44

@Ad: That's why I'll start with the 2 JRK's, later on I might add a drift axis and winch motors in which case I will go for the AMC- and H-Bridge~ez from YoBuddy.

I was wondering if anybody at this forum owns a Fanatec CSR Wheel with Elite pedals and shifter set ("Forza Motorsport CSR Wheel Value Pack XL")?

For ballancing my platform I need to know the weight of the wheel, shifter and pedals, but Fanatec only has the shipping weights:

• CSR Wheel: 5,6kg
• CSR Elite pedals: 7kg
• CSR Shifter set: 5,6kg

But I need to know the actual products weights (unfortunately I don't have the funds for buying the set yet).

Hope anyone has this setup and can help me out here.

thx in advance!
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on 18.02.2012, 15:21
Re: Floriske.nl's 2DOF Playseat GT Wiper motor Project

Postby bsft on 18.02.2012, 15:21

Just on the motors, the winches you suggest at 3.2 rpm are too slow, you would have to gear them up somehow. You really need minimum 55-65 rpm.
As for matching wiper motors, good luck, unless you get two from the same car.
You could try a golf buggy 12v motor, they spin about 140 rpm ish at the shaft I think, but would draw a LOT of current.
I use something similar http://www.motiondynamics.com.au/worm-d ... orque.html on my sim, they have good solid motion, but suck power something fierce.
If you are looking at winches, check with Aldoz and Eaorobbie, they use a similar winch to this http://www.supercheapauto.com.au/online ... escription and get good results.
:cheers:
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on 18.02.2012, 15:41
Re: Floriske.nl's 2DOF Playseat GT Wiper motor Project

Postby tahustvedt on 18.02.2012, 15:41

3,2 m/min, not rpm. I had one that looked just like that winch, and it was actually a little faster than the otherwinches we use, but much noisier.
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on 18.02.2012, 15:49
Re: Floriske.nl's 2DOF Playseat GT Wiper motor Project

Postby bsft on 18.02.2012, 15:49

winches are noisy, regardless. But that s a nice speed.
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