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Thanos h-bridge keeps frying mosfets

Aufbau, Betrieb, Reparatur und der Entwicklung von Kontrollern oder sonstiger externer Hardware - Assembly, handling, repair and construction of controllers or external hardware.
on 25.04.2012, 01:31

Thanos h-bridge keeps frying mosfets

Postby eloverphx on 25.04.2012, 01:31

I build the h-bridges and had some bad connections due to hairline cracks in the traces. Fixed everything and used a 9v battery to test everything on the mosfets. Everything seemed to work great had good voltage at the motor output and was getting the voltage reversing when the motor was supposed to.
So when I tried to use a 18v battery and a Dewalt drill motor my MOSFET overheats and pops within 10 seconds of starting the motor turning. I don't know why this is happening. I figured it should be less of a draw than a wiper motor, which I have not purchased yet since I am having this problem. I don't have heat sinks on yet it should not be getting that hot and popping that quickly unless something wasn't right?
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on 25.04.2012, 10:13
Re: Thanos h-bridge keeps frying mosfets

Postby AldoZ on 25.04.2012, 10:13

emm.. wiper motors should to be used with 12v battery! not?
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on 25.04.2012, 12:16
Re: Thanos h-bridge keeps frying mosfets

Postby bsft on 25.04.2012, 12:16

I am not familiar with the mosfets, but they are probably not designed to have 18 volts going through them, that maybe why they went kaboom.
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on 25.04.2012, 15:50
Re: Thanos h-bridge keeps frying mosfets

Postby tronicgr on 25.04.2012, 15:50

It depends on the motor. Some motors have too little resistance and draw lots of current.

The wiper motor have handy around for tests have about 7.5 Ohm resistance and draws 2A unloaded or 4A loaded. The ones I was using on my Joyrider had resistance 2 Ohm and they were draw 6A unloaded and 12A under load each!! But they were powerful and fast!

Now the Drill motor you have probably generates too much spikes due poor brush contacts backfiring to the mosfets. It has nothing to do with voltage. I tested a very expensive industrial 24V DC motor (400euro cost) on my h-bridge on 24volts and didn't blow the mosfets or overheat them too much!

Look in the wiki for more information on poor designed motors and their problems:
http://en.wikipedia.org/wiki/Brushed_DC_electric_motor

"There is a second problem with this simple pole design. At the zero-torque position, both commutator brushes are touching (bridging) both commutator plates, resulting in a short-circuit. The power leads are shorted together through the commutator plates, and the coil is also short-circuited through both brushes (the coil is shorted twice, once through each brush independently).... In any case, a short like this is very wasteful, drains batteries rapidly and, at a minimum, requires power supply components to be designed to much higher standards than would be needed just to run the motor without the shorting."

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on 25.04.2012, 19:42
Thanos h-bridge keeps frying mosfets

Postby eloverphx on 25.04.2012, 19:42

Thanks for the reply I was wondering about that. I was getting ready to go get a wiper motor to test with before I built my frame and see if it reacted different. I think i will buy a wiper motor this weekend and try again. Think will get a chevy truck wiper motor, mine seems to move my wipers close to 60rpm. I will also take a look at that link as well.
Thanks again for your input.
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on 28.04.2012, 05:32
Re: Thanos h-bridge keeps frying mosfets

Postby eloverphx on 28.04.2012, 05:32

Well went to the yard and got me some wiper motors finally! So I hooked it up to the power supply and got it all figured out as far as fast,slow, and ground and to make sure it actually worked.
All went well with that test, hooked it up to my h-bridge and BOOM! There goes the FETs again. I'm about to give up and start over on this. It seems like it runs fine in forward but once I go to reverse the motor using the pot is when it goes bad. I'm lost on this one. I have tested everything. I've confirmed all the parts and they all seem good. With no load on the motor output of the H-bridge everything works perfectly, the voltages change polarity like they should and I get about full voltage on the output and the FETs never get warm or anything. Right when I introduce a load, GAME OVER. Any more ideas? I would love some hints of what I am doing wrong. I may just scrap this board and build a new one but I really want to know why and what is wrong.. Thanks Erik

Additional info. I am currently running with no heat sinks and I don't have the drain of the Mosfets connected with a screw. Is that important?
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on 02.05.2012, 06:32
Re: Thanos h-bridge keeps frying mosfets

Postby eloverphx on 02.05.2012, 06:32

Ok Tronic and all you other smart kids out here, HELP ME PLEASE!!! I can't figure this H-bridge problem out. I can run small motors fine. I run a small rc car motor with a 9v battery and everything works great. It goes both directions with no problem and there is no heat build up on the FET's. As soon as I try a wiper motor the FET's get hot immediately. I took voltage readings at the output when I tap the motor and it goes to zero like there was a short. The wiper motor work fine in both directions with the power supply only. As soon as I try to put the High current draw through the FET's they heat up and I get the wiper motor to to barely shake before the FET's are fried and turned to garbage. What am I missing? Why can't I get the wiper motors to work? The motors are sitting on a plastic table and I'm only working with one motor at a time. I'm ready to tear the whole H-bridge apart and try to build a new one, maybe the yobuddy ez board next, but I would much rather make this work and learn what the "f" is going on.. Thanks for your time.
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on 02.05.2012, 08:24
Re: Thanos h-bridge keeps frying mosfets

Postby bsft on 02.05.2012, 08:24

eloverphx wrote:Ok Tronic and all you other smart kids out here, HELP ME PLEASE!!! I can't figure this H-bridge problem out. I can run small motors fine. I run a small rc car motor with a 9v battery and everything works great. It goes both directions with no problem and there is no heat build up on the FET's. As soon as I try a wiper motor the FET's get hot immediately. I took voltage readings at the output when I tap the motor and it goes to zero like there was a short. The wiper motor work fine in both directions with the power supply only. As soon as I try to put the High current draw through the FET's they heat up and I get the wiper motor to to barely shake before the FET's are fried and turned to garbage. What am I missing? Why can't I get the wiper motors to work? The motors are sitting on a plastic table and I'm only working with one motor at a time. I'm ready to tear the whole H-bridge apart and try to build a new one, maybe the yobuddy ez board next, but I would much rather make this work and learn what the "f" is going on.. Thanks for your time.


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on 02.05.2012, 14:20
Re: Thanos h-bridge keeps frying mosfets

Postby jyrki.j.koivisto on 02.05.2012, 14:20

most mosfets don't like the gate voltage to be too high, maximun is in the order of 20volts. Motors act as a generator and if there is insufficient capasitance then the voltage will raise from the nominal 18volts and bad things can and will happen if the gate voltage rises (I assume there is no limiting circuitry on the gate, I haven't looked though)
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on 02.05.2012, 15:11
Thanos h-bridge keeps frying mosfets

Postby eloverphx on 02.05.2012, 15:11

jyrki.j.koivisto wrote:most mosfets don't like the gate voltage to be too high, maximun is in the order of 20volts. Motors act as a generator and if there is insufficient capasitance then the voltage will raise from the nominal 18volts and bad things can and will happen if the gate voltage rises (I assume there is no limiting circuitry on the gate, I haven't looked though)


I understand that but my problem right now is I can't get the motors to even start rotating. It would make sense if they were already in motion.

Bsft. I might have to but I hate giving up when I know I'm so close and that others have had good luck/skill with the h-bridge.
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